cGMP Solid Dosage Production Facility
Our Ranoli Campus houses two cGMP-compliant manufacturing units totaling over 120,000 sq. ft. of built-up infrastructure dedicated to tablet compression, film coating, hard gelatin capsule filling, and granulation across isolated production suites.
The facility features Class 100,000 (ISO 8) cleanrooms with HEPA-filtered positive-pressure environments, automated interlocking airlocks, and real-time Building Management System (BMS) monitoring for particulate, temperature, and differential pressure.
Manufacturing Equipment & Infrastructure
Our campus operates high-speed automated production lines with inline quality checks for every dosage form.
Tablet Compression
High-speed rotary tablet presses (35-station, 45-station) with IPC monitoring for hardness, thickness, weight variation, and friability at production speeds.
Granulation Suites
Isolated wet granulation (RMG + FBD) and dry granulation (roller compactor) suites with dedicated air handling and dehumidification for moisture-sensitive APIs.
Capsule Filling
Automatic capsule filling machines for hard gelatin capsules (sizes 00 to 4) with weight-check reject systems and polishing units.
Film Coating
Perforated pan coating systems for aqueous film coating, enteric coating, and sustained-release coating with PLC-controlled spray parameters.
Blister & Strip Packing
Automated Alu-Alu and Alu-PVC blister packing lines with online vision inspection, and strip packaging for moisture-sensitive products.
Climate Control & BMS
Industrial HVAC with desiccant dehumidification maintaining low RH in critical zones, real-time BMS with 24/7 automated environmental monitoring.
Solid Oral Manufacturing Flow
A fully integrated solid oral dosage manufacturing workflow adhering to stringent cGMP protocols, multi-product containment, and automated quality controls.
Precision Dispensing & Sifting
Phase 01: Gravimetric WeighingRaw materials are verified and dispensed in dedicated ISO Class 8 laminar airflow sampling booths with continuous dust extraction.
Granulation & Fluid Bed Drying
Phase 02: Controlled BlendingHigh-shear mixer granulators and fluid bed dryers (FBD) ensure homogeneous active distribution and optimal granule moisture content.
High-Speed Tableting & Encapsulation
Phase 03: Multi-Station RotaryAutomated rotary tablet presses with automated tablet weight control (ATWC) and automatic capsule filling machines with gravimetric check-weighers.
Automated Perforated Pan Film Coating
Phase 04: Functional CoatingAqueous, non-aqueous, and enteric coating in automated perforated pans with PLC-controlled spray rates and bed temperatures.
Primary Packaging & Serialization
Phase 05: Blister & GS1 TraceHigh-speed Alu-Alu/PVC blister packing with online optical inspection, 2D DataMatrix track-and-trace, and carton sealing.
Schedule a Facility Audit?
Visit our Ranoli Campus for a comprehensive facility audit. See our cleanrooms, production lines, and quality systems firsthand.